Sharp Produces Highest Power Density for Direct Methanol Fuel Cells

Sharp Corporation has achieved the world’s highest(1) power density(2), 0.3W/cc, for direct methanol fuel cells (DMFC) for mobile equipment. This new technology enables efficient power generation from a small cell volume. Thus, the use of this technology can make it possible to develop fuel cells that have almost the same volume but a longer continuous-use lifespan than lithium-ion batteries, which are the main type currently in use. Sharp will promote further research and development for the practical application of fuel cells for mobile equipment such as PDAs, electronic dictionaries, and notebook computers.

Because fuel cells use energy produced by the chemical reaction between hydrogen and oxygen, they have a small impact on the global environment. Also, fuel cells are expected to become the next-generation power generating devices because of their high generating efficiency that comes from converting chemical energy directly into electrical energy. In particular, DMFC have a simple structure in which power is generated through a chemical reaction between methanol supplied directly to the power generation part and oxygen in the air, making them suitable for miniaturization. Therefore, since these fuel cells have great potential for future use in mobile equipment, active research and development on DMFC is intensifying all over the world. However, there are some problems that need to be solved, such as their low power density that increases the size of the power generation part and, as a result, increases the total cell volume.

Giving special attention to the power generation part’s stack structure(3), Sharp has developed the three-dimensional highly integrated stack structure through the use of thin cells made by microfabrication. This structure can be created by the alternate lamination of reed-shaped thin cells arranged in parallel at fixed intervals and reed-shaped (porous) spacers, with the cells and spacers running perpendicular to each other like a grid. With this structure, uniform and continuous spaces are secured, making it possible to increase the cell surface area per unit volume and smoothly circulate the air that is one of the sources for power generation. Thus, Sharp has improved power density per unit volume and achieved the world’s highest level, 0.3W/cc (about 7 times greater than previous Sharp technology). In the future, through continuing to pursue the development of this elemental technology, cell volume can be further miniaturized, and the creation of cells with the same volume but a longer lifespan than the currently mainstream lithium-ion batteries can be achieved. By further promoting this elemental technology in the future, Sharp will commit itself to the creation of small fuel cells with a long lifespan.

Sharp will announce this new technology at The 15th Fuel Cell Symposium, to be held on May 15, 2008 at Tower Hall Funabori (Funabori, Edogawa-ku, Tokyo), sponsored by the Fuel Cell Development Information Center.

(1) As of May 15, 2008, taken as the unit volume for the power generation part of passive -type direct methanol fuel cells.
(2) The output is per unit volume for the power generation part (stack). The unit is W/cc.
(3) One of the units constituting the main body of fuel cell, it consists of the assembly of several unit cells.

About Sharp Corporation
Sharp Corporation (TSE: 6753) is a worldwide developer of innovative products and core technologies that play a key role in shaping the future of electronics. As a leader in liquid crystal displays (LCDs) and digital technologies, Sharp offers one of the broadest and most advanced lines of consumer electronics, information products and electronic components, while also creating new network businesses. Sharp Corporation employs about 57,600 people in the world (as of April 30, 2007) and recorded consolidated annual sales of 3,127,771 million yen for the fiscal year ended March 31, 2007.